Robotic Palletizing Systems
Talk with a Robotics Expert
Specializing in Complete Robotic Palletizing Systems
We bring the robot, material handling equipment, controls, and supporting technologies together into one integrated palletizing system.
Custom EOAT
Handle cases, bags, pails, bottles, and other products with tooling designed for the application.
Pallet Dispensers
Automatically supply empty pallets to the palletizing cell to reduce manual handling.
Slip Sheet Dispensers
Automatically place slip sheets between pallet layers when required by the application.
Vision Systems
Identify products, verify positioning, and provide the robot with information needed for accurate handling.
Integrate case packing, case sealing, labeling, and other packaging equipment with robotic palletizing.
Programming & Controls
Robot programming and PLC/HMI controls make equipment work together as one system.
What Robotic Palletizers Can Handle
Robotic palletizing systems can be designed to handle a wide range of products, packaging types, sizes, and weights.
Palletizing Systems Built Around Your Operation
Every palletizing application is different. We design each system around your products, production requirements, facility, and existing equipment.
- 1
Product & Packaging: Product size, weight, shape, packaging material, and stability help determine the right robot and tooling.
- 2Throughput Requirements: Production rates, number of lines, and required cycle times are considered when designing the system.
- 3Pallet & Load Requirements: Pallet size, stack height, load weight, slip sheets, and other load requirements factor into system design.
- 4End-of-Arm Tooling: Tooling is designed around the products being handled and application requirements.
- 5Production Environment: Systems can be engineered for refrigerated, freezer, washdown, dusty, and other demanding environments.
- 6Existing Equipment Integration: Palletizing can be integrated with existing conveyors, packaging equipment, stretch wrappers, controls, and other upstream or downstream systems.
Palletizing System Capabilities
Palletizing Success Stories
See how our robotic palletizing systems reduce manual handling, increase throughput, and improve production efficiency.
Heritage Foods
Repeat CSR customer Heritage Foods specializes in dairy, non-dairy, and specialty beverage products, as well as private-label manufacturing for retail and foodservice customers.
Challenges
Existing palletizing equipment on a high-throughput beverage production line in a Santa Ana, CA, facility was outdated and unreliable.
Solutions
- High-speed robotic palletizing systems that handle multiple case variations with one end-of-arm tooling
- Automatic pallet dispensers
- Pallet conveyance
- Product conveyance
- End-of-line stretch wrappers
Results
✓ Drastically improved reliability
Major Food & Beverage Manufacturer
This customer is a Fortune Global 500 food and beverage company located in the U.S.
Challenges
Outdated palletizing system causing slowdowns and errors at a high-volume production facility.
Solutions
Created a four-robot palletizing system with integrated case handling, transport, and material flow control.
- Integrated case coding, inspection, and verification ensure correct lane assignment and product traceability.
- Intelligent sortation system scans and routes cases to the appropriate robotic palletizing cell.
- Upstream accumulation and flow control optimize system throughput and prevent palletizer starvation or overload.
- Robots build pallets using predefined patterns with support for production and quality control pallets.
- System includes full tracking, error handling, reject management, and MES integration for end-to-end visibility.
- Cases are conveyed from upstream packaging through accumulation, spiral, and high-speed transport conveyors.
Results
✓ Increased throughput and consistency across palletizing process
✓ Improved accuracy in sorting, labeling and tracking
✓ Reduced manual labor by automating palletizing end-to-end
Major Tool Manufacturer
This customer is a major tool manufacturer located in the U.S.
Challenges
Automated repetitive, inefficient, and physically demanding manual palletizing process that involved three shifts a day, two operators, and hundreds of SKUs.
Solutions
Created custom palletizing robot, end-of-arm tooling, and conveyor system designed for complexity. The robot handles 100-plus drawer types through precise magnetic grippers
Results
✓ Eliminated manual palletizing
✓ Increased stacking accuracy to nearly 100%
✓ Reallocated labor to more important tasks
Helena Agri-Enterprises
Repeat customer Helena Agri-Enterprises is one of the nation’s leading agronomic solutions providers, supplying farmers and agricultural businesses with crop protection products, fertilizers, seed, precision agriculture technology, custom application services, and data-driven solutions.
Solutions
- Robotic bottle depalletizer
- Net weight liquid filling machine with monoblock capper
- Zero-downtime automatic labeling machine
- Continuous inkjet printer
- Case forming & sealing
- Case packer
- Case vision inspection
- Case industrial coding & marking
- Robotic palletizer
- Automatic stretch wrap machine
- Conveyor throughout the line
Results
✓ Only one operator is needed to staff the entire fill line process, which is now fully automated
Industries That Benefit from Robotic Palletizing
Robotic palletizing can be used across a wide range of industries and production environments. We design systems around the products, packaging, throughput, and requirements of each application.
Robotic Palletizing Solutions
Explore robotic palletizing solutions designed around different product and packaging requirements.
Why Choose Us for Robotic Palletizing?
CSR & RMH create solutions that make it even easier for you to automate and grow.
